Reducing environmental impacts during textile ennobling

STAGES OF IMPLEMENTATION

Try it! : Follow the sheet step by step and have a go!

Step of

It is firstly necessary to carry out a rapid assessment of your material purchases. What proportion of materials are purchased directly or selected? For unspecified materials (i.e. when the company buys finished products), what is the proportion of known material suppliers? If the company has a low level of visibility with respect to its material suppliers (and their ennobling sites which may be all or partly externalised), traceability is necessary for the 20/80 of its purchases (Pareto).

Choose the date of my alert to complete this stage
If the company knows the ennobling sites for at least 50% of its purchases, it can complete its assessment with a profile of the main sites: what is the proportion of sites located outside of the EU (where regulations can be less strict making the risk of pollution higher) and among them, how many are equipped with wastewater treatment plants (WWTP)? Which sites possess environmental guarantees (i.e. certification, recent audits or any other concrete environmental protection initiative?

Choose the date of my alert to complete this stage
Guaranteeing the safety of materials is an essential stage. Europe, the United States and several Asian countries have developed restrictive regulations aiming to ensure the absence of hazardous substances in textiles and footwear (e.g.: REACH, Prop 65). Depending on their origin or the treatments carried out (e.g. coating), certain materials can be particularly exposed to these regulations. It is essential to put in place a monitoring system, to draft eco-toxic specifications (Restricted Substance List - RSL) duly validated by material suppliers and to carry out an adequate number of self-checks (or to base yourself on certifications such as Oeko-tex).

Choose the date of my alert to complete this stage
Depending on the strategy and maturity of the company, defining a strategy to reduce the environmental impacts associated, with material ennobling requires going beyond regulatory obligations at the level of objectives and working lines. Initially, it can consist in making traceability systematic at the level of material suppliers or ennobling sites and gaining visibility regarding their practices.

Various working lines can be envisaged such as focusing on the processes that the organisation wants to improve as a priority, fixing strategic performance objectives for material suppliers (See Tool 1) or environmental pre-requisites for new incomings (See Tool 2).

Choose the date of my alert to complete this stage
The company may establish its own standards: management of chemical products, limits to be respected, water management policy...(See Tool 1). In this case, it may also develop its own check means, namely via the introduction of environmental audits. Generally conducted by independent experts, these visits enable the compliance of sites with local regulations to be assessed as well as the solidity of the site's environmental management system (EMS) (See Tool 3).

Choose the date of my alert to complete this stage
Use reference certifications such as the ISO 14001 (the most frequent), EMAS, STeP. Bluesign is also recommended. These constitute credible guarantees which will exempt you from other forms of checks on site at this stage.

Choose the date of my alert to complete this stage
The most advanced companies can take environmental performance management one step further with a more active management of the chemical products used by ennobling sites to limit local pollution. The organisation can namely take inspiration from MRSL lists (Manufacturing Restricted Substances List) and initiatives such as the ZDHC programme (See Tool 4). This commitment will also contribute towards reinforcing regulatory compliance with mechanisms such as REACH. Share standards with suppliers and integrate these specifications into check systems to ensure that standards are respected (signature of specifications, request for certificates, audits).

Choose the date of my alert to complete this stage
Dialogue with partners or use sourcing to find suppliers which employ ennobling processes using less water or chemical products (for example : laser bleaching and "waterless" processes for denim). Prefer the use of mechanical finishes as opposed to chemical finishes in order to reduce the quantities of chemical substances used.

Choose the date of my alert to complete this stage
Carry out advanced quality tests on samples in order to ensure that the product corresponds to the requirements set out in the specifications (solidity of dyes with respect to light, washing, perspiration for example) and that product sustainability is not questioned. Include the ennobling processes selected in the product sheet and / or in the specifications.

Choose the date of my alert to complete this stage
The most ambitious stakeholders can follow an innovation logic by choosing innovative ennobling processes (closed loop or processes using less chemical products) … (See Cheat Sheet: Dyeing and finishing processes).

Choose the date of my alert to complete this stage

It is firstly necessary to carry out a rapid assessment of your material purchases. What proportion of materials are purchased directly or selected? For unspecified materials (i.e. when the company buys finished products), what is the proportion of known material suppliers? If the company has a low level of visibility with respect to its material suppliers (and their ennobling sites which may be all or partly externalised), traceability is necessary for the 20/80 of its purchases (Pareto).

If the company knows the ennobling sites for at least 50% of its purchases, it can complete its assessment with a profile of the main sites: what is the proportion of sites located outside of the EU (where regulations can be less strict making the risk of pollution higher) and among them, how many are equipped with wastewater treatment plants (WWTP)? Which sites possess environmental guarantees (i.e. certification, recent audits or any other concrete environmental protection initiative?

Guaranteeing the safety of materials is an essential stage. Europe, the United States and several Asian countries have developed restrictive regulations aiming to ensure the absence of hazardous substances in textiles and footwear (e.g.: REACH, Prop 65). Depending on their origin or the treatments carried out (e.g. coating), certain materials can be particularly exposed to these regulations. It is essential to put in place a monitoring system, to draft eco-toxic specifications (Restricted Substance List - RSL) duly validated by material suppliers and to carry out an adequate number of self-checks (or to base yourself on certifications such as Oeko-tex).

Depending on the strategy and maturity of the company, defining a strategy to reduce the environmental impacts associated, with material ennobling requires going beyond regulatory obligations at the level of objectives and working lines. Initially, it can consist in making traceability systematic at the level of material suppliers or ennobling sites and gaining visibility regarding their practices.

Various working lines can be envisaged such as focusing on the processes that the organisation wants to improve as a priority, fixing strategic performance objectives for material suppliers (See Tool 1) or environmental pre-requisites for new incomings (See Tool 2).

The company may establish its own standards: management of chemical products, limits to be respected, water management policy...(See Tool 1). In this case, it may also develop its own check means, namely via the introduction of environmental audits. Generally conducted by independent experts, these visits enable the compliance of sites with local regulations to be assessed as well as the solidity of the site's environmental management system (EMS) (See Tool 3).

Use reference certifications such as the ISO 14001 (the most frequent), EMAS, STeP. Bluesign is also recommended. These constitute credible guarantees which will exempt you from other forms of checks on site at this stage.

The most advanced companies can take environmental performance management one step further with a more active management of the chemical products used by ennobling sites to limit local pollution. The organisation can namely take inspiration from MRSL lists (Manufacturing Restricted Substances List) and initiatives such as the ZDHC programme (See Tool 4). This commitment will also contribute towards reinforcing regulatory compliance with mechanisms such as REACH. Share standards with suppliers and integrate these specifications into check systems to ensure that standards are respected (signature of specifications, request for certificates, audits).

Dialogue with partners or use sourcing to find suppliers which employ ennobling processes using less water or chemical products (for example : laser bleaching and "waterless" processes for denim). Prefer the use of mechanical finishes as opposed to chemical finishes in order to reduce the quantities of chemical substances used.

Carry out advanced quality tests on samples in order to ensure that the product corresponds to the requirements set out in the specifications (solidity of dyes with respect to light, washing, perspiration for example) and that product sustainability is not questioned. Include the ennobling processes selected in the product sheet and / or in the specifications.

The most ambitious stakeholders can follow an innovation logic by choosing innovative ennobling processes (closed loop or processes using less chemical products) … (See Cheat Sheet: Dyeing and finishing processes).